4.6 Ω Joe, a technician at a shipyard, is talking to Linda, one of his engineering colleagues in the design office. He is asking about some information which he can't find on any of the drawings. Listen to the conversation and answer the following questions.
- What area of the ship are they discussing? What does the technician need to know?
4.7 Complete the following definitions using the types of drawing in the box
cross-section elevation exploded view note plan schematic specification |
1. A _______gives a view of the whole deck, from above.
2. An _______ gives a view of all the panels, from the front.
3. An _______ gives a deconstructed view of how the panels are fixed.
4. A ________ gives a cutaway view of the joint between two panels.
5. A ________ gives a simplified representation of a network of air ducts.
6. A ________ gives a brief description or a reference to another related.
7. A ________ gives detailed written technical descriptions of the panels.
4.8 Which two types of drawing in Exercise 4.7 are examples of general arrangement drawings, and which two are examples of detail drawings?
4.9 Read the following technical questions that came up during the shipbuilding project and decide which type of drawing is required to answer each question.
How many panels are there altogether on this wall? What profile are these hollow beams: rectangular or circular? What are the positions of all the floodlights around the deck perimeter? How many branches come off the main sprinkler supply pipe? . How do all the internal components of the fan unit fit together?
4.10 Complete the definitions of the following words with the words from the box
scales drawing dimensions ratio determine actual |
SCALE – is the ________ between the size of items shown on a _______________, and their ______________ size (in reality).
SCALE RULE has several _____________, allowing ________________ to be measured on a drawing to ______________ the actual size.
4.11 Ω After receiving the drawings for the panels, Joe is now discussing some details with Pavel, a colleague. Listen to the conversation and answer the following questions
- What piece of information is not shown on the drawing? What golden rule is mentioned?
4.12 Complete the following extracts from the conversation and explain what is meant by each one
Is this drawing _______ scale? It's one _________ five. ... you shouldn't scale ________ drawings... ... it's actual size, on a _______ -scale drawing...
4.13 You are engineers on a project to design the metal handrail that will run around the perimeter of the top, outdoor deck of a large cruise plete the following sentences.
The types of view that will be required and what each one show | The approximate scale |
a. A __________ showing the perimeter of the handrail | 1: ______ |
b. An ___________ of a short length of the handrail | 1: _____ |
c. A _____________ of the handrail | 1: ______ |
d. ___________ drawings to show key ________________ between handrail posts and ____________; between posts and _______ rail | 1: ______ |
SPECIFICATION:
Material – types of _______ and ___________ for handrails and its top;
Fixing – types of ___________ joints and ___________.
Layout - types and colour of ____________/____________
Describing dimensions and accuracy
4.14 In pairs, put the words in the correct order to make the definition of the words precision and accuracy
mean / how / designed size / closely / the sizes of / match / their / The words / manufactured items
4.15 Read the technical advice web page and answer the following questions
How is a superflat floor different from an ordinary concrete floor? What accuracy can be achieved with ordinary slabs, and with superflat slabs? What problem is described in high bay warehouses? What is a superflat floor?
SUPERFLAT DOORS: FAQ
What is superflat floor?
Compacting and finishing the surface of wet concrete is an inherently imprecise process For an ordinary concrete slab to be laid within tolerance, engineers can only realistically expect the surface to be finished to plus or minus contrast, superflat concrete floors are finished to meet extremely close tolerances, being accurate to within 1mm across their upper surface.
Where are superflat floors used?
Floor surfaces with extremely tight tolerances are frequently specified in warehouses where Automated Guided Vehicles operate. Uneven floors are especially problematic in high bay warehouses, which use automated forklifts with a vertical reach of 30 metres or more. At such a height, slight variations in floor level are amplified in the form of vertical tilt, causing inaccurate manoeuvring at high level. If these variations are outside tolerance they can lead to collisions with racking elements, or cause items to be dropped from pallets.
4.16 Complete the definition of the word tolerance in the context of dimensions and precisions
process designed achieve acceptable |
Tolerance – is the ___________ difference between ideal ________________ size. In machining and assembly ____________, it’s impossible to ________________ entirely _____________ size.
4.17 Complete the following expressions from the web page which are used to describe tolerances.
1. _______________tolerance (inside the limits of a given tolerance)
2. ___________or_____________5mm (+ /-5mm)
3. ___________ tolerance (close tolerance)
4. ___________ tolerance (not inside the limits of tolerance)
4.18 Complete the following sentences using the expressions in Exercise 4.17
The frame's too big for the opening. The opening's the right size, so the frame must be ______________. The total tolerance is 1 mm. The permissible variation either side of the ideal is _____________. The engineer specified + / - 5mm for tlhe slab finish, and we got it to + /- 2mm. So it's well ____________. You can't finish concrete to + / - 0.1 mm. There's no way you can work to such a ________________.
4.19 Complete the following table using the words in the text in Exercise 4.15
№ | Name of dimension | Large dimension | Small dimension |
1. | What’s the __________? | Is it _______? | Is it short? |
2. | What’s the __width___? | Is it _______? | Is it narrow? |
3. | What’s the __________? | Is it __high__? | Is it low? |
4. | What’s the __thickness_? | Is it _______? | Is it thin? |
5. | What’s the __________? | Is it __deep__? | Is it shallow? |
4.20 Mei has done a revised drawing for the floor slab. Read the extract from her email about the new design and complete the message using the correct form of the words in Exercise 4.19
To: Lewis Rosas
Subject: Revised floor slab drawing
Please find attached a revised drawing for the floor slab, now reconfigured for defined movement. In order to accommodate guided vehicles 1 080mm (1) ______ (as specified by the client) we propose a standard (2) _______ of 1280mm for each superflat lane. At 14.5m, the (3) _______ of the longest lane on the network is within the maximum slab run that can be cast in a single concrete pour, thus avoiding construction joints on straight runs. On curved sections, a standard 8.5m turning radius is used, as per the guided vehicle manufacturer's recommendations.
In order to allow for the eventuality of future grinding, we have located the top layer of reinforcement 10mm deeper below the slab surface. This additional (4) _________ has not, however, been added to the overall slab (5) _________, which remains 275mm. The reinforcing bars also remain in 12mm diameter. As a result, the levels of wall-mounted process installations - many of which need
to be fixed at a precise (6) _________ above finished floor level - are unaffected.
4.21 Look at the section of a universal plete the description of the drawing
The capital T refers to ______ of the flanges. The small t refers to the thickness of the _________. The capital W refers to the ________ of the _______. The small w refers to half the width of the column from the ________ of the web to the ________ of the flanges. The small r refers to _________ of the ________ at the joint between the web and the flanges. The capital D refers to the total ________ of the column, from the ___________ of the flange to the ________ of the opposite flange. The small d refers to the _________ of the web measured between the ends of the curves at the joints, at the point where the curves are flush with the face of the web. |
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Describing design phases and procedures
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